The Difference Between Industrial Vibrators and Pneumatic Impactors and Hammers
When bulk material handling, it is common for substances to stick or build up on the sides of your bins, silos and containers. Industrial vibrators and hammers can help you more efficiently clean equipment and maintain standard business operations. While they might be similar tools, they have key differences and benefits you should know before investing.
What Are Industrial Vibrators?
Industrial vibrators are a tool used in many applications to clear substances from bins and containers. They send out circular pulses into the container to encourage movement within. Because they are so effective with lots of versatility, they are excellent pieces of equipment to have available at your facility.
Examples of Industrial Vibrators
Vibrator specifications can vary considerably depending on the model, but knowing the differences can help you determine which option is right for you. A hydraulic vibrator will draw its power from compressed fluid, while pneumatic vibrators use compressed air. Electric vibrators require a source of energy, making them less portable and flexible than the other options.
While all industrial vibrators’ primary goal is the same, you can find many different types on the market. Each class has a unique way of sending vibrations into containers. Understanding them can help you find the best one for your application and facility. Some examples of industrial vibrators include:
- Rotary: A rotary industrial vibrator has an unbalanced mass circling a singular point, creating a centrifugal force that results in vibrations. This type is excellent for drier materials and often requires a rigid mount to ensure increased efficiency.
- Linear: Linear vibrators have an oscillating mass that stays on a singular axis instead of a circular one. As it reaches one end of the axis, it will slow down and change directions for a more constant movement. These are better for wet, sticky materials.
- Internal and surface: You can also choose where you place your vibrator. Surface vibrators attach to the outside of the container and send the vibrations inward to disrupt the contents. Alternatively, internal vibrators enter the substance and send vibrations through it — for example, concrete internal vibrators will go within the concrete to displace air bubbles.
Industrial Vibrator Functions and Applications
Industrial vibrators have several applications, making them very versatile and functional for many industries. Some of the common ways companies use these tools include:
- Displacing air bubbles: Sticky, wet substances tend to get a surplus of air bubbles when they’re poured into containers. These air pockets can compromise the quality of the final product and hurt the reputation of the company handling them. Vibrators can shake the substance to loosen the air bubbles and send them upward to release them. You can find this method commonly used with concrete, refractory and chocolate.
- Sorting items: Industries that need to package many items reliably and efficiently can use vibrators to separate large batches and assorted items. The vibrator shakes a tray with the items on it, and holes will cause particular objects to fall onto a separate tray or into specific slots, organizing and separating them quickly.
- Removing buildup: Vibrators are excellent for clearing product and substance buildup and clogs. Because they can shake wet and dry materials loose, they can efficiently release stubborn materials sticking to your containers’ sides, ensuring you continually have optimized bin space and material usage.
Industrial vibrators can meet several industrial applications, from construction and automobiles to pet food and pharmaceuticals. However, if you need to process materials at your company, an industrial vibrator might be an excellent fit.
What Are Pneumatic Hammers?
Also called impactors, pneumatic hammers are another way to displace materials in your containers. Instead of constant pulses, pneumatic hammers use compressed air to direct force into a piston, which will strike against bins at critical points to dislodge materials. Like vibrators, they range in power and features, so you can use them for various applications and purposes. Many hammers come with timers or set intervals, so you can continually prevent particle buildup at your facility.
Examples of Pneumatic Hammers
Many types of pneumatic hammers can help make your job sites more efficient. The different types often include individual parts and functions, optimizing more specific operations, including:
- Piston pneumatic hammers: Piston pneumatic hammers are the traditional type, with a spring powered by air pressure. You can use these to displace product buildup because it will strike the side of your containers with much power.
- Chisel pneumatic hammers: Chisel pneumatic hammers allow you to break up solid materials, like concrete and tile. They are great if you need to clear spaces efficiently.
- Needle pneumatic hammers: Needle pneumatic hammers poke holes in metal, making them great if you need to put screws or bolts.
While there are fewer types of pneumatic hammers than vibrators, you can find many unique specifications across models. Some come with more advanced timers, allowing you to opt for a more high-frequency hammer. Manufacturers will design some models to displace certain types of substances, so they can better function for your industry.
Pneumatic Hammer Functions and Applications
Pneumatic hammers have many similar functions and applications to vibrators. Like vibrators, you can use them to displace materials and remove buildup within containers. They are great for thicker, wet substances and fine powders, making them applicable tools you can use for many jobs.
The main functional differences between vibrators and hammers are their frequency and scope. Vibrators are more continual, running until the job is complete. However, you can damage your containers and machinery if left on when bins are empty. On the other hand, hammers run at intervals, frequently addressing buildup and moving materials. Hammers can help you if you struggle to maintain constant operations because of materials backing up.
Vibrators also have a more comprehensive range when operating, making them ideal for larger containers or bins of materials, while hammers target more localized areas. This ability makes them very impactful at removing wet, sticky materials that get stuck to the sides of your containers. You can better direct the force of the hammer to the areas of concern.
Pneumatic hammers can serve several industries, including pharmaceutical production, pet food production and processing chemical materials. As versatile tools, they can meet the specific needs of many sectors, making them valuable tools.
Invest in Deca Vibrator Industries, Inc. Industrial Vibrators and Hammers
When you need to invest in new equipment, understanding the difference between your options can help you decide what will best suit your company and its needs. Whether you choose an industrial vibrator or pneumatic hammer, you need the proper manufacturer to pair you with the best equipment.
Deca Vibrator Industries, Inc. has a wide field of pneumatic vibrators and a comprehensive pneumatic hammers directory that require minimal maintenance and have long lifespans for a quality equipment investment. We offer customized machinery solutions, so you can receive equipment that better fits your applications.
Contact Deca Vibrator Industries, Inc. today and discover how our pneumatic hammers and industrial vibrators can impact your business operations.