Ready-Mix Plant Vibration Equipment

What Are Ready-Mix Plants?

Ready-mix plants are facilities that produce mixed and unhardened concrete material — ready-mix concrete (RMC). RMC typically consists of gravel, cement, sand and other materials mixed in proprietary blends. This material is water-activated and used in a wide range of construction, building and other applications.

Why Are Vibrators Important for Ready-Mix Plants?

In ready-mix plants, you need to keep material moving or your systems could clog up, leading to lost resources, downtime for cleanup and delays in production. Ready-mix vibrators prevent these issues from happening. These products make sure things stay fluid from the silos, through the hoppers and to the final output, keeping batches consistent and ensuring your proportions stay right on target.

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A Complete Selection of Quality Batch Plant Vibration Equipment

Deca Vibrator Industries, Inc. ready-mix plant vibration equipment products will handle your material indoors, outside and in all the most challenging operating environments. They are built to last, designed to deliver a low lifetime-operating cost and made to keep up with your production schedule — even if you run your plant 24 hours a day, seven days a week, every day of the year.

Our ready-mix vibrators, rollers and other batch plant vibration equipment for sale include:

• Rotary Air Roller Vibrators: We have rotary-air roller vibrators designed to last for a long time. Select from ARL/BDR, ARF/CVR and QRU/UCVR Series.
• Rotary Pneumatic Ring Vibrators: Our DR Series Rotary Pneumatic Ring Vibrators are maintenance-free, heavy-duty alloy-steel units that will outlast other options.
• Rotary Air Ball Vibrators: Deca Rotary Pneumatic Ball Vibrators feature force ranges up to 900 pounds and frequencies ranging up to 35,000 rpm.
• Electric Vibrators: Our Rotary Electric Vibrators feature 3 phase and single phase rotary electric vibrators
• Pneumatic Piston Vibrators: These continuous-impact vibrators install on a silo. These products produce repeated shockwaves that help keep materials loose.
• Pneumatic Turbine Vibrators: Deca’s Pneumatic Turbine Vibrators are engineered for applications that require low-noise performance with no lubrication.
• Rotary Pneumatic Rollers: Four DRV Series Rotary Pneumatic Roller Vibrators are available to increase flow and avoid a wide range of imperfections.

Fluidizing Flow Aids

• Fluidizing Disks: Our Vibrating Bin Aerator fluidizing discs install inside silos or on the exterior to improve material mass-flow.
• External mounting kit: External mounting kits are silo upgrades that let you mount fluidizing discs on the exterior for greater ease.
• Fluidizing Pads: You can use our FP Aeration Pads to prevent cement bridging, rat-holing and clumping by controlling flow air pressure.
• Air-Slide Flow-Aid Systems: Air-Slide Flow-Aid Systems install throughout material holding containers, using timed bursts of pressure to keep the walls clean.
• Fluidizing Nozzle: Deca FN100 and FN200 aeration nozzles fit on the outside of your silos and containers to improve powdered cement flow.
• Flange Mount Pneumatic Piston Vibrators: These economical vibrators have a versatile design suited for replacing virtually any other vibrator on the market.

Bulk Material

• VCP Pressure Relief Valves: Our VCP pressure relief valves feature flow rates up to 7,650 CFM, with optional pressure settings available.
• ES Screw Conveyors: These modular products are the most cost-effective way to convey fly ash, cement and other semi-fluid materials.
• BV Butterfly Valves: We have butterfly valves you can configure for BV1 or BV2 connections to handle your dry silo bulk.
• VFS Butterfly Valves: Our ATEX-certified V1FS and V2FS butterfly valves are made from quality materials and offer superior functionality.
• ILT Level Indicators: Series ILT Level Indicators are easy to install. They will accurately monitor your bin, hopper or silo fill levels.
• VIB Slide Gates: Deca Series VIB Slide Gates are compatible with CEMA flanges to exercise precision control over material movement.
• VLQ Slide Valves: VLQ Slide Valves are suitable for hoppers, silos, mechanical conveyors and loading spouts to prevent unintended flow.
• Hoppertop Dust Collectors: Compact Hoppertop air filters are specialized plant products designed to vent loaded cement hoppers for safety.
• SILOTOP™ Dust Collectors: The SILOTOP™ Dust Collector vents pneumatically filled dry-bulk silos containing cement and other dry, dusty material.

Order Ready-Mix Vibration Equipment

At Deca Vibrator Industries, Inc., we have the products you need to upgrade your batch plant. We also have years of industry expertise to help you determine which products will give your facility the best results and the greatest return on your investment. Once installed, you can count on our team for complete support for the lifetime of your equipment.

Contact us online to get fast answers to your questions or start a consultation. You can also reach us at 800-974-9422.

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